Friday, August 22, 2025

How EOS and Anubis 3D Are Advancing Industrial 3D Printing for Real Production

Introduction

Recently, Anubis 3D joined EOS for a live expert session that gave manufacturers a closer look at what 3D printing can really do today. While many still associate additive manufacturing with prototyping, that’s no longer the full story.

Tharwat Fouad, President of Anubis 3D, joined EOS’s David Krzeminski in a webinar to explore how 3D printing has moved far beyond early-stage design and is now playing a central role in real production environments.


How Anubis 3D Shifted From Prototyping to Scalable Manufacturing

Back in 2012, Anubis 3D made the strategic decision to invest in EOS’s polymer selective laser sintering (SLS) technology. At that time, the industry was still full of hype and uncertainty, but Anubis took a focused approach. Instead of trying to serve every market, the team explored where 3D printing could make the most impact.

That journey led to one clear opportunity: end-of-arm tooling (EOAT) for automation and robotics. These tools often require lightweight structures, fast turnaround, and complex internal features. All of this made them a perfect match for additive manufacturing.


Why EOS SLS Was the Right Technology

Choosing the right 3D printing platform was a key step. Anubis selected EOS SLS not just for the printer quality, but because the technology offered consistent, durable parts and the flexibility to print intricate internal geometries.

This decision allowed the team to:

  • Design multi-functional parts with fewer assemblies

  • Integrate channels, mounts, and electronics into one printed body

  • Build tools that are lighter, faster to produce, and easier to install

  • Offer customization without increasing cost or lead time


From Complex Parts to Standard Products

During the webinar, Tharwat shared real-world examples of how Anubis 3D has scaled production. One highlight was the IVTC (Integrated Vacuum Tool Changer), a compact, feature-rich tool designed for automated packaging lines.

What makes the IVTC special is what’s inside. It contains:

  • Vacuum channels

  • Electrical components

  • Tool change mechanisms

  • Sound-dampening features

  • All integrated into a single printed body weighing just 820 grams

This part was not only complex, it was also printable in quantity. Anubis now produces hundreds of these tools, delivering consistent performance every time.


Going Beyond the Print: Quality, Finish and Usability

Anubis 3D doesn’t is not just another print shop. We are manufacturers that produce close to injection molded quality parts. Parts are finished using a combination of vapor smoothing, CNC machining, and inspection to ensure they meet industrial standards. Customers often can’t tell the parts were printed at all, which shows how far the finishing process has evolved.

These production-quality standards even make the tools suitable for food contact applications, which require specific certifications and surface properties. Anubis has developed techniques to meet those requirements, including custom cleaning and powder removal protocols.


Customization Without the Traditional Limitations

Thanks to additive manufacturing, customers can now request modifications without waiting weeks or paying for expensive molds or machining. Anubis 3D can adjust suction cup spacing, gripper width, or mounting interfaces directly in the design file. The result is a completely tailored tool delivered in a standard production timeline.

This ability to offer “mass customization” gives manufacturers more control over their automation systems without sacrificing speed or quality.


The Big Picture: What This Means for Manufacturers

Today, companies that rely on robotics and automation face tighter timelines, greater variation in product types, and increasing demands for performance. Traditional tooling can’t always keep up.

Anubis 3D’s approach offers a practical solution:

  • Lightweight EOAT that improves robot efficiency

  • Short lead times, even with custom designs

  • Tools that are easy to install and maintain

  • Components built for high-cycle industrial use

By focusing on a specific need and perfecting the process, Anubis 3D has made additive manufacturing a reliable, everyday part of production.


Final Thoughts from the EOS x Anubis 3D Session

One of the key takeaways from the session was how much expectations have changed. Early in the journey, customers were impressed just to see something printed. Today, they expect the same quality, finish, and packaging as they would from any off-the-shelf industrial product.

Anubis 3D not only meets those expectations, it has helped shape them. Through deep technical experience, smart investment, and a strong partnership with EOS, the company continues to raise the bar for 3D printed production tools.


Watch the Webinar On Demand

Want to hear the full story directly from the experts? The EOS Digital Expert Session with Anubis 3D is available online.

Watch the full webinar here


Start Your Next EOAT Project with Anubis 3D

Whether you’re building a new automation cell or looking to improve existing tooling, Anubis 3D is ready to support your project from concept to production. We bring 3D printing expertise and industry knowledge together to create tools that work in the real world.

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    Friday, June 20, 2025

    Bottle Gripper for Angled Necks: How Anubis 3D Solves Center of Gravity Challenges with EOAT

    Introduction

    Handling oddly-shaped bottles can be tricky, especially when the neck is angled, causing the center of gravity (CoG) to shift. In fast-paced automation environments, if the gripper doesn’t account for this imbalance, things can go south quickly. That’s where Anubis 3D’s expertise in custom end-of-arm tooling (EOAT) and additive manufacturing comes into play.

    In this article, we’ll explore the challenges of gripping angled-neck bottles, the science behind the issue, and how our engineered solution delivers both performance and stability.


    The Application: Bottle Gripper for Angled Necks

    Picture a robot picking up a 1L bottle—but not just any bottle. This one has an angled neck, and the robot is gripping it only at the neck. Sounds simple? Not quite.

    Due to the angled design, the bottle’s mass isn’t evenly distributed. As a result, the object rotates under its own weight. Without a specially designed EOAT to counteract that side torque, the bottle can easily tilt, swing, or even fall, especially during fast, dynamic motions.


    The Challenge: Shifted Center of Gravity (CoG)

    Let’s break down the physics.

    For a vertically upright bottle with a straight neck, the CoG is usually located along the central vertical axis, just below the midpoint. That’s because most of the bottle’s weight comes from the liquid-filled base.

    Now, tilt that neck to one side, and things change. The material of the angled neck and possibly even a portion of the liquid, shifts away from the center. This asymmetric mass distribution causes the CoG to move in the direction of the angled neck.

    Why does that matter? Because it introduces rotational torque. During motion, this off-centered mass can make the bottle behave unpredictably unless the gripper is engineered to handle it.


    Implications in Industrial Automation

    Here’s why this problem needs serious attention in automation settings:

    • Gripping Stability: An unbalanced load leads to instability. A typical gripper might lose control of the bottle mid-transfer.

    • EOAT Design Requirements: The EOAT must be tailored to offset the shifted CoG and compensate for directional torque.

    • Orientation Sensitivity: Fast pick-and-place movements amplify these imbalances, increasing the chance of swinging or falling bottles.

    Clearly, off-the-shelf tooling just won’t cut it.


    Anubis 3D’s Solution: Smart Engineering + Additive Freedom

    To address this complex challenge, our team at Anubis 3D developed a custom end-of-arm tool using our innovative Single Actuated Gripper (SAG) system. This EOAT is uniquely engineered to account for the angled bottle neck, providing reliable grip and orientation control.

    Here’s how we made it work:

    • Precision Compensation: The gripper design directly adjusts for the offset CoG caused by the angled neck.

    • 3D Printed Advantage: We leveraged the full design freedom of additive manufacturing to create custom geometries that would be costly, or even impossible, with traditional machining.

    • Streamlined Mechanism: The SAG system keeps actuation simple yet effective, reducing mechanical complexity.

    This approach reflects our deep understanding of both mechanical design and advanced manufacturing. The result? A gripping solution that performs reliably, even in fast-cycle robotic automation.


    Why This Matters

    Industries like food packaging, beverage bottling, and pharmaceuticals deal with unique product shapes every day. A universal gripper won’t always cut it. Custom EOATs, especially those produced via 3D printing, offer tailored precision that improves performance and reliability.

    Whether it’s a short batch run or a high-speed line, solutions like this reduce error rates, minimize waste, and increase overall system uptime.


    Key Takeaways

    • Bottles with angled necks shift their center of gravity, creating handling challenges.

    • Generic grippers fail to account for torque caused by off-center CoG.

    • Anubis 3D’s custom EOAT using the SAG system delivers balance, grip, and control.

    • Additive manufacturing enables rapid, cost-effective customization.


    Let’s Talk Custom EOAT for Your Application

    Do you face similar gripping challenges in your automation workflow? Whether you need to handle unique shapes or reduce part complexity, Anubis 3D is here to help.

    Contact us to learn how our bottle grippers and custom EOAT solutions can support your operations.

    Let’s Stay Connected!

    Enjoyed this article? Follow us for more insights, updates, and innovations:

    Send Us a Message

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      Tuesday, June 17, 2025

      Low Volume Production & 3D Printing Services: A Smarter Way to Manufacture

      Introduction

      Have you ever had a great idea that could shake up your industry but gave up because manufacturing it seemed too expensive? You’re not alone. Luckily, the rise of low volume production and advanced 3D printing services is turning things around. Especially in innovation-driven cities like Toronto, these solutions are opening exciting new doors.

      In this article, we’ll walk you through how 3D printing services and low volume manufacturing are helping companies streamline production. From understanding SLS technology to tips on prototyping, you’ll get a friendly yet professional guide to building smart, without breaking the bank.


      Why Low Volume Production Matters More Than Ever

      Low volume production isn’t just about making fewer items—it’s about making better decisions. In today’s fast-paced manufacturing world, the ability to adapt, test, and improve is priceless. Whether you’re developing a new product or customizing robotic tooling, staying agile makes all the difference.

      Here’s why low volume production might be exactly what you need:

      • It saves money. You avoid large inventory costs and expensive molds.
      • It’s faster. Your ideas go from CAD file to finished product in record time.
      • It’s lower risk. You can test the market before scaling up.
      • It allows customization. You get the freedom to create personalized solutions.

      How 3D Printing Services Support Low Volume Production

      When it comes to efficient manufacturing, 3D printing plays a crucial role. Thanks to top-tier providers in Toronto, businesses can now access high-quality parts and prototypes without hefty upfront costs.

      Let’s look at how 3D printing enhances the production process:

      • Rapid Prototyping: You can test multiple versions quickly and affordably.
      • Wide Material Selection: Choose from metals, plastics, or even composites.
      • Design Flexibility: Create complex shapes that traditional methods can’t handle.
      • Less Waste: 3D printing is more material-efficient, making it eco-friendly too.

      Why SLS (Selective Laser Sintering) Is a Game-Changer

      Now, let’s talk about one of the most powerful 3D printing technologies out there, Selective Laser Sintering (SLS). This technique is particularly well-suited for low volume manufacturing.

      Here’s why engineers and designers love SLS:

      • No support structures needed. The powder base holds your object in place.
      • Durable results. It’s ideal for making tough, functional parts.
      • Incredible freedom. You can design intricate components with ease.
      • Perfect for small batches. Skip the tooling and molds entirely.

      Who’s Using Low Volume Production in Toronto?

      Across Toronto, businesses of all sizes are embracing this flexible approach. You’ll find it in:

      • Medical startups testing devices and attachments
      • Automotive teams prototyping EV components
      • Packaging companies creating cobot-compatible add-ons
      • Robotics firms developing custom EOAT solutions

      Even artists and designers are using 3D printing services in Toronto to bring their creations to life.


      6 Signs Low Volume Manufacturing Is Right for You

      If you’re still wondering whether this approach fits your business, consider these:

      • You’re launching a new product.
      • You’re working with limited storage space.
      • Your designs evolve quickly.
      • Your customers want personalization.
      • Your budget is tight, but your goals are big.
      • You want to validate your idea before going all in.

      Frequently Asked Questions

      Q: Is low volume production only for small businesses?

      A: Not at all. Many large companies use it for product testing, market validation, and custom parts.

      Q: How much do 3D printing services in Toronto cost?

      A: It depends on your material and design, but it’s often cheaper than traditional methods for small runs.

      Q: What can be made using SLS?

      A: Just about anything, from robotic grippers and housings to brackets and custom tools.

      Q: Can I scale up later if the product takes off?

      A: Absolutely. Once you’ve validated your design, you can move to mass production with confidence.


      Conclusion: Modern Manufacturing for Forward-Thinking Teams

      Today, you don’t need massive resources to bring your ideas to life. Thanks to low volume production and cutting-edge 3D printing services, especially in tech-savvy cities like Toronto, businesses of all sizes can innovate faster and smarter.

      Whether you’re a startup, a growing company, or simply testing new designs, this manufacturing method puts flexibility and cost-efficiency right at your fingertips. And with reliable 3D printing services available locally(Toronto, Mississauga, etc.), you’re already one step ahead.

      Let’s Stay Connected!

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        Bottle Gripper for Angled Necks: How Anubis 3D Solves Center of Gravity Challenges with EOAT

        Introduction

        Handling oddly-shaped bottles can be tricky, especially when the neck is angled, causing the center of gravity (CoG) to shift. In fast-paced automation environments, if the gripper doesn’t account for this imbalance, things can go south quickly. That’s where Anubis 3D’s expertise in custom end-of-arm tooling (EOAT) and additive manufacturing comes into play.

        In this article, we’ll explore the challenges of gripping angled-neck bottles, the science behind the issue, and how our engineered solution delivers both performance and stability.


        The Application: Bottle Gripper for Angled Necks

        Picture a robot picking up a 1L bottle—but not just any bottle. This one has an angled neck, and the robot is gripping it only at the neck. Sounds simple? Not quite.

        Due to the angled design, the bottle’s mass isn’t evenly distributed. As a result, the object rotates under its own weight. Without a specially designed EOAT to counteract that side torque, the bottle can easily tilt, swing, or even fall, especially during fast, dynamic motions.


        The Challenge: Shifted Center of Gravity (CoG)

        Let’s break down the physics.

        For a vertically upright bottle with a straight neck, the CoG is usually located along the central vertical axis, just below the midpoint. That’s because most of the bottle’s weight comes from the liquid-filled base.

        Now, tilt that neck to one side, and things change. The material of the angled neck and possibly even a portion of the liquid, shifts away from the center. This asymmetric mass distribution causes the CoG to move in the direction of the angled neck.

        Why does that matter? Because it introduces rotational torque. During motion, this off-centered mass can make the bottle behave unpredictably unless the gripper is engineered to handle it.


        Implications in Industrial Automation

        Here’s why this problem needs serious attention in automation settings:

        • Gripping Stability: An unbalanced load leads to instability. A typical gripper might lose control of the bottle mid-transfer.

        • EOAT Design Requirements: The EOAT must be tailored to offset the shifted CoG and compensate for directional torque.

        • Orientation Sensitivity: Fast pick-and-place movements amplify these imbalances, increasing the chance of swinging or falling bottles.

        Clearly, off-the-shelf tooling just won’t cut it.


        Anubis 3D’s Solution: Smart Engineering + Additive Freedom

        To address this complex challenge, our team at Anubis 3D developed a custom end-of-arm tool using our innovative Single Actuated Gripper (SAG) system. This EOAT is uniquely engineered to account for the angled bottle neck, providing reliable grip and orientation control.

        Here’s how we made it work:

        • Precision Compensation: The gripper design directly adjusts for the offset CoG caused by the angled neck.

        • 3D Printed Advantage: We leveraged the full design freedom of additive manufacturing to create custom geometries that would be costly, or even impossible, with traditional machining.

        • Streamlined Mechanism: The SAG system keeps actuation simple yet effective, reducing mechanical complexity.

        This approach reflects our deep understanding of both mechanical design and advanced manufacturing. The result? A gripping solution that performs reliably, even in fast-cycle robotic automation.


        Why This Matters

        Industries like food packaging, beverage bottling, and pharmaceuticals deal with unique product shapes every day. A universal gripper won’t always cut it. Custom EOATs, especially those produced via 3D printing, offer tailored precision that improves performance and reliability.

        Whether it’s a short batch run or a high-speed line, solutions like this reduce error rates, minimize waste, and increase overall system uptime.


        Key Takeaways

        • Bottles with angled necks shift their center of gravity, creating handling challenges.

        • Generic grippers fail to account for torque caused by off-center CoG.

        • Anubis 3D’s custom EOAT using the SAG system delivers balance, grip, and control.

        • Additive manufacturing enables rapid, cost-effective customization.


        Let’s Talk Custom EOAT for Your Application

        Do you face similar gripping challenges in your automation workflow? Whether you need to handle unique shapes or reduce part complexity, Anubis 3D is here to help.

        Contact us to learn how our bottle grippers and custom EOAT solutions can support your operations.

        Let’s Stay Connected!

        Enjoyed this article? Follow us for more insights, updates, and innovations:

        Send Us a Message

        • 20mb limit. For files larger than that please call us for an FTP link.
          Drop files here or
          Accepted file types: jpg, png, pdf, stl, step, stp, iges, igs, xt, Max. file size: 20 MB.
          • Please fill in the blank below.

          • All fields marked with * are Required fields
          • This field is for validation purposes and should be left unchanged.

          The post Bottle Gripper for Angled Necks: How Anubis 3D Solves Center of Gravity Challenges with EOAT appeared first on ANUBIS 3D.



          source https://anubis3d.com/bottle-gripper-angled-neck-eoat-solution/

          How EOS and Anubis 3D Are Advancing Industrial 3D Printing for Real Production

          Introduction Recently, Anubis 3D joined EOS for a live expert session that gave manufacturers a closer look at what 3D printing can ...